D&S Manufacturing - Equipment & Processes - Welding & Manufacturing Cells

Equipment & Processes

Fabrication

Machining

Welding & Manufacturing Cells

Finishing

Verification, Design,
Add'l Services

WELDERS AND POSITIONERS

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Two (2) ABB Welding Robots

•	Six Axis ABB robot two station interchanging manipulator w/two servo axis per side (five total servo axis)
•	Fully coordinated motion between robot and manipulator
•	Load capacity: 1,650 lbs.
•	57" max swing diameter
•	Part touch sensing
•	Part seam tracking
•	Supports synergic MIG (GMAW) and pulsed MIG (GMAW-P)

•

Fanuc Arc Mate 120 Welding Robot

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Production Welding (Mild Steel, Stainless Steel & Aluminum)

•	(GMAW) Gas Metal Arc Welding
•	(GMAW-P) Gas Metal Arc Welding (Pulse)
•	(FCAW) Flux Cored Arc Welding
•	(GTAW) Gas Tungsten Arc Welding
•	(RSW) Resistance Spot Welding
•	Soldering and Brazing

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Weld Positioners
• Various capacities (max 6,000 lbs.)

INTEGRATED MANUFACTURING CELL
ABB Welding Robot & HAAS EC 630 Horizontal Machining Center

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Six Axis ABB robot
•	Two station interchanging manipulator w/two servo axis per side (five total servo axis)
•	Fully coordinated motion between robot and manipulator
•	Load capacity: 1,000 lbs.
•	57" max swing diameter
•	Part touch sensing
•	Part seam tracking
•	Supports synergic MIG (GMAW) and pulsed MIG (GMAW-P)

•

HAAS EC 630 (HMC) with two-pallet automatic pallet shuttle system
•	Axis travels: x = 40", y = 32", z = 35"
•	Work surface: 25" x 25"
•	Load capacity: 2,640 lbs.
•	50-station automatic tool changer, HAAS controls

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